Applicability of Washing, Filling and Capping (Three-in One) Unit

Material:SUS304 PLC: LG brand Production Capacity: 10000~12000bottles/H .Capacity Scale of Bottle: 350-1500ml Full auto Description of Water Bottling Equipment (Small Bottle)

The rinser-filler-capper Monobloc is a highly efficient automatic liquid packing machine, which combines the functions of bottle rinsing machine, pressure filling machine and capping machine together into one unit. Empty bottles are fed into the rinsing machine in sequence by air conveyor, and then they are turned over and washed inside by the nozzles. After dripping, bottles are fed into the filling machine automatically to fill water at high speed. The last is to achieve safe and reliable capping by the capping machine. Moreover, its special structure makes the changing of bottle models faster, easier and more convenient.

Capacity Scale of Bottle: 350—1500ml;Diameter Scale of Bottle: Dia50mm–Dia105mm;Height Scale of Bottle:150mm-320mm;Inside Diameter scale of Bottle Mouth: Dia20mm–Dia30mmDrink Kind: Mineral Water, Pure Water and other no-gas liquid.

3-IN-1 Unit Water Filling Machine Component1.Transducer:OMRON2.Main electric appliances: Siemens (China) company3.PLC: OMRON4.Contactor: Siemens (China) company5.Sensor: Korean AUTONICS6.Proximity Sensor: Korean AUTONICS7.Fiber switch: Korean AUTONICS8.Pneumatic component:AIRTAC in Taiwan9.Touch Screen:Taiwan Brand10.Decelerating machine: TianYu in Hangzhou11.Main Motor: Kongda in Nanking

Water Bottling Equipment Composing:1) Rinsing system: Rinsing gripper dial, separating water dial, water trough2) Filling system: Liquid tank, filling valves, controlling rings3) Capping system: Screwing capper, cap sorter, falling cap guide

Water Bottling Equipment General description:XGF32-32-12 is designed and manufactured based on the latest technology from Germany and Italy, for the demand of technical requirement of beverage production, as Mineral Water and Mineral Water.

The filling monoblock works as follows: Bottles are fed from conveyor chain into the filling machine monoblock via star wheel. Bottle clamp installed on the rotary wheel of the rinse will grip bottle mouth and make a 180° turn along a guide track to face the bottle mouth downward. In designated section of the rinse, rinsing water will jet out from special nozzles to flush bottle inside wall. After rinsing and dripping, bottles gripped by bottle clamp will make another 180° turn along a guide track to resume bottle mouth facing up position. Clean bottles are discharged out of the rinse by a star wheel to feed the filler. After entering the filler, bottles are retained by neck supporting carrier plates, which are actuated by bottle carrier mechanism to raise them to engage with filling valves. Filling valves are opened by bottle presence signals. After finishing filling, valves are closed by valve closing mechanism to further stop venting to complete the filling process. Bottle carrier mechanism is lowered by a cam to disengage filled bottles with filling valves. Then bottles are transferred into the capper by a neck handling star wheel. Anti-rotation blades on capping heads will seize the bottleneck to prevent it from rotation and hold it in a upright position. The twist-on capping head will make revolving and rotating movement along with the machine to finish the complete capping process of cap picking, placing, twisting, and disengaging under the control of a cam. A discharge star wheel discharges finished bottles onto discharge conveyor belt to be conveyed out of the filling monoblock.

 Water Bottling Machine Main Technological Parameters

Production Capacity & Head Quantity: 

Production Capacity: 10000~12000bottles/h;

Washing Head Quantity: 32;

Filling Valve Quantity: 32;

Capping Head Quantity: 12

Filling Condition:Filling Temperature: Normal Temperature;

Filling Type: Constant Pressure.

Consumption:

Power: Main Motor: 4KW

Ordering-Cap Motor: 0.18KW

Cap Elevating Motor: 0.34KW

Washing Pump: 0.37KW

Liquid Inlet Pump:1.1KW

Air Convey Motor: 2.2KW

Reflux Pump: 0.55KW

Water: 1.8T/h ( Un-including drink water)

Main Size:

Central Diameter of Filling Valve: Dia1280mm;

Central Diameter of Capping Machine:Dia480mm;

Central Diameter of Washing Machine:Dia1280mm

Outside Size & Weight of Main Machine

Whole Length:4220mm;

Whole Width:2200mm;

Whole Height:2500mm;

Net Weight: 4600kg

Applicability of Washing, Filling and Capping (Three-in One) Unit